Pulverized Coal Preparation Production Line
Main Equipment:Coal Ball Mill, Powder Separator
Application Materials:Anthracite, Meagre Coal, Soft Coal, Brown Coal, Shale
Raw Material:Lumpy Coal＜ 25mm
Our Pulverized Coal Preparation Production Line is composed of Raw Coal Storage & Transportation System, Grinding System, Dust Collecting System, Electrical & Instrument Automation System. By the consideration of safety protection for equipment and system, explosion venting valve and nitrogen protection port are adopted at hot air inlet pipeline of Air Swept Coal Mill and coal air output pipeline. Speed of Powder Separator is regulated by VVF, the output fineness could be controlled by adjustment of frequency converter by remote control.
Air swept coal mill is an ideal coal processing equipment that can both grind and dry, with characteristics of high efficiency, energy saving, environmental protection, 8% and above of its grinding coal can pass through the 200 mesh screen, and the water content can be under 2%, it is an ideal grinding equipment for coal powders that are used in industrial furnaces and rotary kilns and other equipment.
Uniform particle size
The improved O-Sepa classifier is a kind of high-efficiency classifier developed on basis of the technology of common O-Sepa classifier and using the most advanced technology in the world. The distribution of finished particles is more uniform, while the particle size ratio is more reasonable.
Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.
High degree of automation
There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
★ Raw coal storage and transportation system
1、The raw coal with size under 35mm and moisture under 15% is conveyed to raw coal shed by auto dumper. The raw coal storaged in coal shed is loaded to coal receiving hopper by loader. The raw coal in coal receiving hopper is feed to bucket elevator evenly by speed adjustable feeding belt conveyor. The raw coal is discharged when it is lifted to required height and then come to powder making system by double layer air lock valve.
2.The rod valve is set between coal receiving hopper and vibrating feeder. It would be closed for maintenance operation of speed adjustable feeding belt conveyor. The feeding belt conveyor is speed adjustable which facilitate for generating operation and management. The iron separator is set on the top of speed adjustable belt conveyor which could get rid of scrap iron mixed in the raw coal. This maximally reduce the threat of scrap iron to the system.
★ Pulverized Coal Preparation System
1.The raw coal from storage and conveying system come into air swept coal mill for grinding. The coal powder mass and heat transfer with 200℃~350℃ hot air. The moisture enter into flue gas from coal. Coal powder is dried by hot air. Then coal powder come to powder separator with airflow for classification. The separated coarse powder come to mill for regrinding. The fine powder comes to powder collecting system with airflow through coal wind pipe.
2.To protect the equipment and system safety, the explosion venting valve and nitrogen protection connector are set on hot wind inlet pipe of air swept coal mill and outlet pipe of coal wind. Powder separator uses frequency conversion motor to adjust speed. It realizes remote control of the discharging fineness of powder separator by adjusting frequency converter.
★ Pulverized Coal Collecting System
Under the negative pressure of induced draught fan set after explosion proof bag filter, the qualified coal powder discharged from powder separator, and come to explosion proof bag filter by coal wind pipe. After it goes to filter bags of dust collector for filtration, the coal powder is collected and drop to coal powder hopper underneath the dust collector. The filtered and purified flue gas is discharged to air by funnel through induced fan. The pulverized coal storage in coal powder hopper is discharged to bucket elevator by revolving discharger and screw conveyor and then lift to the top of coal powder hopper by bucket elevator. After that it goes to coal powder hopper by screw conveyor on the top of hopper.
PROCESS FLOW CHART
|Process equipment for pulverized||Electrical equipment for pulverized|
|coal preparation station||coal preparation station|
|No.||Equipment Name||No.||Equipment Name|
|1||Grid valve||1||Low voltage incoming cabinet|
|2||Belt scale feeder||2||ID fan frequency cabinet|
|3||Permanent iron remover||3||Control & power distribution cabinet|
|4||Bucket elevator||4||Operation desk|
|5||Heavy hammer air lock||5||Inlet air temperature|
|flap dust discharge valve|
|6||Air swept coal mill||6||Outlet air temperature|
|7||Lubrication oil station||7||Coal powder silo temperature|
|8||Dynamic separator||8||Dust hopper (bag filter) temperature|
|9||Explosion-proof bag filter||9||Temperature of head bearing of ball mill|
|10||Star type discharger||10||Temperature of tail bearing of ball mill|
|11||Screw conveyor||11||Inlet temperature of bag filter|
|12||ID Fan||12||Outlet temperature of bag filter|
|13||Bag filter on the silo||13||Inlet air pressure of ball mill|
|(three resistance filter bag)|
|14||High temperature butterfly valve||14||Outlet air pressure of ball mill|
|15||Cooling air valve||15||Outlet air pressure of separator|
|16||Explosion-proof valve||16||Outlet air pressure of bag filter|
|17||Nitrogen protection system||17||Raw coal silo damped rotation level indicator|
|18||Screw conveyor||18||Coal powder silo damped rotation level indicator|
|19||Bucket elevator||19||Cable tray|