• FGD SYSTEM
  • FLUE GAS PURIFICATION SYSTEM
  • CEMENT GRINDING STATION
  • CEMENT PRODUCTION LINE
  • ACTIVE LIME PRODUCTION LINE
  • LIME SLAKING PLANT
  • MAGNESIUM PRODUCTION LINE
  • MAGNESIUM OXIDE (MgO) PLANT
  • LITHIUM PRODUCTION LINE
  • GYPSUM POWDER PRODUCTION LINE
  • ALUMINUM ASH PROCESSING SYSTEM
  • LECA PRODUCTION LINE
  • FRACTURING PROPPANT PRODUCTION LINE
  • SOLID (HAZARDOUS) WASTE INCINERATION SYSTEM
  • PULVERIZED COAL PREPARATION PRODUCTION LINE
  • GGBS PRODUCTION LINE
  • SUPERPHOSPHATE PRODUCTION LINE
  • MOLECULAR SIEVE PRODUCTION LINE
  • SOIL REMEDIATION SYSTEM
  • Grinding Mills
  • Kilns & Dryers
  • Conveyors
  • Crushers
  • Bucket Elevators
  • Dust Collectors
  • CEMENT PRODUCTION LINE

    Capacity: 300 t/d - 2000 t/d

    Main Materials: Limestone, Clay, Gypsum, Fly Ash, Slag

    Main Equipment: Cement Mill, Cement Kiln, Bag Filter etc

    Henan ZK Corp provide the full range service including design, manufacturing, installation. We design and manufacture equipment for new type dry method cement production line, which the capacity varies from 300t/d to 2000t/d.

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    Introduction

    Cement plant is necessary for cement production, mainly consist of a series of cement equipment apply for preparation of cement raw materials, clinker production, and finished cement production, such as cement mill, cement crusher, rotary kiln, cement roller press, cement dryer, clinker cooler, cement silo, and related cement plant equipment. 

    Henan ZK Corp provide the full range service including design, manufacturing, installation. We design and manufacture equipment for new type dry method cement production line, which the capacity varies from 100t/d to 3000t/d.

    Advantages

    1. High Efficiency

    Cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.

    2. Energy Saving

    Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.

    3. Environmental Protection

    Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.

    4. High Degree of Automation   

    There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.

    Technology

    Mined limestone is delivered to the crusher for crushing by the belt conveyor, limestone after crushing ,clay, iron powder etc will be ground into powder by ball mill or vertical mill, and then transported by air delivery chute to raw meal homogenization silo for storing and further material mix. Raw meal shall get into the preheating decomposition system after homogenization where decomposition rate is about 95%, and raw meal is calcined into clinker in the rotary kiln, the formation of clinker. Clinker, gypsum and mixture is ground into qualified fineness cement in the cement mill. Powder classifier is adopted to adjust the fineness of cement, realizing energy saving production. Cement packing machine and automatic loading machine are used for bagged cement delivery, and cement bulk device for cement canning leaving factory.

    cementplantprocess.jpg

    Parameter

    Dry process cement production line (300-1500t/d) configuration

    Capacity 300t/d 700 t/d 1000 t/d 1500 t/d
    Pre-heater C1 2-Φ2500 Φ3500 Φ4800 2-Φ4000
    C2 Φ3600 Φ4800 Φ4800 Φ5800
    C3 Φ3600 2-Φ3700 Φ5200 Φ5800
    C4 Φ3600 Φ4800 Φ5200 Φ6200
    C5 Φ3600 Φ4800 Φ5200 Φ6200
    Pre-calciner Specification Φ2200 Φ2800 Φ4800 Φ5200
    Rotary kiln Specification Φ2.8×44m Φ3×48m Φ3.2×50m Φ3.5×54m
    Capacity 12.5t/h 30t/h 42t/h 63t/h
    Calcination temperature (℃) 1450 1450 1450 1450
    Raw mill Specification Vertical roller mill Φ1700 Dry mill Φ3.2×7+1.8m  Dry mill Φ3.5×10m HRM2800 Vertical roller mill
    Capacity 30t/h 50t/h 85t/h 130~160t/h
    Motor power 400kW 1000kW 1250kW 1250kW
    Cement mill Specification Φ2.4×13m Open circuit Φ3×11m Closed circuit Φ3.2×11m Closed circuit Φ4.2×13.5m Closed circuit
    Capacity 22t/h 42t/h 64t/h 95t/h
    Motor power 800kW 1250kW 1400kW 3550kW

    Cases

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